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Manufacturing Project Summaries


General Electric
Hughes Aircraft
LTV Aerospace & Defense


As costs and competition pressure companies to make the move to computer-integrated manufacturing, DACOM makes all the difference to success. With our help, the "Factory of the Future" comes within reach through e-Engineering that strips away barriers between divisions, trading partners, and customers to create a smooth, seamless flow of production... and profits.


General Electric
  • Over $30 million in process improvements
  • One of the first architectures for Computer-Integrated Manufacturing
DACOM worked with General Electric to accelerate their enterprise integration and product data integration initiatives. Through various projects - including, General Electric Customer Logistics Center Product Data Standardization, Product Life Cycle and Manufacturing Planning - DACOM used reengineering methods to facilitate the development of General Electric's Computer-Integrated Manufacturing Architecture. The DACOM-General Electric partnership yielded over $30 million in process improvements and one of the first corporate architectures for Computer Integrated Manufacturing. DACOM also worked with General Electric to explore enabling technologies for enterprise-wide data integration and technology investment planning.
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Hughes Aircraft Corporation
  • 30% to 80% increases in individual line capacity
  • Reduction in design cycle times and manufacturing rework
DACOM helped Hughes Aircraft Corporation redefine the design, manufacturing and distribution of electronic circuit boards.

Hughes Aircraft Corporation's senior managers recognized that significant barriers between engineering and manufacturing organizations were causing design issues and lengthy design-to-manufacturing cycles. Hughes management also believed these issues were preventing optimum use of manufacturing capacity and impeding the application of advanced technology. DACOM worked with Hughes, using Visioning, Baseline Activity Analysis, Benchmarking and Integration Planning Techniques to erase barriers and create an efficient and integrated process. The team was able to cut through the "not-invented-here" syndrome to reduce the total number of manufacturing lines and increase individual line capacity from 30% to 80%. Through segmentation into prototype and production product bases, Hughes was able to significantly decrease design cycle times and manufacturing rework due to design issues.
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LTV Aerospace and Defense Company
  • Secured industry leadership position
  • Positioned divisions for profitable mergers
DACOM assisted LTV's Aircraft and Missiles Divisions in establishing management strategies for computer-integrated manufacturing and enterprise integration.

Working with an LTV team and a coalition of industry partners, DACOM helped testablish a management framework for achieving a "Factory of the Future" vision. The team defined a comprehensive template for integrating business processes throughout the entire product life cycle, including the use of concurrent engineering concepts and flexible manufacturing systems. DACOM also used Change Control Architecture methods and techniques to help a cross-functional team from the Missiles Division establish an enterprise integration and performance improvement strategy.

LTV's vision for computer-integrated manufacturing helped the company meet its goal of industry leadership in aerospace subcontracting. The Aircraft and Missiles Divisions have each successfully merged with other aerospace companies as part of the industry restructuring. The enterprise integration analysis was used to help facilitate this merger.
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